Mini Palm Oil Extraction Machine/Palm Oil Extraction Manufacturer
- Usage: Palm Oil
- Type: Cold & Hot Pressing Machine
- Automatic Grade: Automatic
- Production Capacity: 5T-200T per hour
- Model Number: According to the capacity
Mini Palm Oil Extraction Machine/Palm Oil Extraction Manufacturer Description
small scale palm kernel oil refining Machine
Palm oil refining is a very important process to produce first grade edible oil. According to the different usages and requirements, utilizing the physical methods to get rid of the harmful impurities and needless substance from the crude palm oil, and then you get good quality refined palm oil. For common vegetable oil refinery plant, it includes four processes: degumming, deacidifcation, decolorization and deodorization. While for the palm oil refinery plant, we designed the Dry-degumming process Full Continuous Refining method. In this method we combine degumming process together with decolorization, and combine deacidification with deodorization. This refinery process has advantages of: low cost, less civil consumption, less oil lost and more steady quality of refined palm oil.
1. Continuous decolorization (bleaching)and filtering section The newly complete continuous decolorization (bleaching) section uses two alternate filters. The mixing oil and earth flow into the Vacuum decolorization (bleaching) tower. The decolorized oil is pumped through the alternate filters. The valves are automatic switched. Filtered oil is pumped into deodorization section after safety filters.
2. Continuous Deodorization section After heating with deodorized oil, the un-deodorized oil is pumped into vacuum heat exchanger to be heated with conduction oil boiler before deodorization system.
Before deodorizer, the heated oil needs to pass through sieve-plate columns, which is specially designed to remove large amount of fatty acid. Right here, the fatty acid amount will reach absolutely low. Some odor material needs long time to be removed, but will be finally removed or inactive in column-plates. The oil reserved in the column-plates has been sprayed a ratio of mixing steam.
Quality of crude palm oil
|
Acid value(mg KOH/g) |
≤10 |
|
|
FFA content |
≤5% |
|
|
Water content(%) |
≤0.5 |
|
|
Insoluble impurity(%) |
≤0.1 |
|
|
DOBI |
≥2.4min |
|
|
Phosphorus content |
≤100ppm |
Quality of final product:RBD palm oil
|
Color (Lovibond colorimetry5 /4”) |
Y25,R2.5 |
|
|
Flavor and color |
Natural |
|
|
Insoluble impurity(%) |
≤ 0.05 |
|
|
Moisture and volatility(%) |
≤ 0.05 |
|
|
Acid value(mg KOH/g) |
≤ 0.2 |
|
|
Peroxide value(m mol/kg) |
≤ 0.5 |
Fractionation Oil is consist of triacylglycerol with different melting point, under certain temperature, separate the olein and stearin according to their different melting point and melting percentage. This is oil fractionation.
Significance of fractionation
1. Affect oil use value: for making food product like shortening and margarine etc, if the olein in oil is low, the food will be more stable, and can store longer time.
2. Some first grade vegetable oil has a strict demand on the clarity, if the stearin is high in oil, the oil will seem cloudy.
Quality of RBDPO required:
|
I.V.(g I2/100g) |
50~52 |
|
|
Moisture & impurities(%) |
≤ 0.1 |
|
|
FFA content(%) |
≤ 0.1 |
|
|
Inlet temperature(℃) |
50℃ |
Quality of final product (based on freshly processed oil sample)
|
Olein |
Stearin |
||
|
I.V.(g I2/100g) |
≥56 ≥56 |
32-34 32-34 |
|
|
Moisture & impurities(%) |
0.1 0.1 |
0.1 0.1 |
|
|
Yield(%) |
≥79±2 ≥79±2 |
≤21±2 ≤21±2 |
1. What our machines can do?
We have pressing machine, solvent extraction machine, and refinery machine, our press/expeller can get cold pressed oil or hot pressed oil from peanut, sunflower seeds, corn germ, cotton seeds, soy bean, rapeseeds and other oil crops; our solvent extraction line can extracte oil from various cakes by solvent(leaching),like soy cake, peanut cake, sunflower cake and others; Our refining machine can help you get refined oil(decoloring oil, degumming oil, deacid oil), 1st to 4th grade cooking oil as your requirements.
The biodiesel machine can produce International standard biodiesel, like EN14214 standard, ASTM 6751-03 standard, DIN V 51606 standard.
2. What’s your factory’s ability, which kind of machine do you manufacture?
We can produce all kinds of edible oil Machine, which includes palm oil production machine, peanut oil, soybean oil, cotton oil, sunflower oil, corn oil, rice bran oil and other kinds of edible oil.
The whole line includes oil press line, oil extraction (solvent) line, oil refinery line, palm oil fractionation line, sunflower oil dewaxing line, decoloring process, deodorization process and others.
We can produce biodiesel plant/Equipments also. On the other hand, our factory developed ourselves, import many advanced technology to strengthen ourselves and ensure our customer’s right.
3. Why always choose QIE?
A. More than 40 years’ manufacturing experience.
B.26 technical engineers research on new efficient processing craft and instruct manufacturing and installation work.
C.76 technicians in our professional installation team with rich and mature installation and training experience.
D. CE & ISO9001&BV&TUV certificate
4. Co-operating customers’ feedback:
It has advanced design, convenient operation, high output, strong compatibility and high efficiency. The series products combine both refined traditional technology and scientific research, so that the products can satisfy marketing request and users’ benefit. Their machines have been establishing a good reputation in China and around the world.
5. Raw material
|
Raw material |
Oil content |
|
Peanut |
44-55% |
|
Camellia |
58-60% |
|
Castor seed |
50-70% |
|
Soybean |
18-21% |
|
Cotton seed |
33-40% |
|
Rapeseed |
33-40% |
|
Sesame seed |
45-50% |
|
Sunflower seed |
40-50% |
|
Rice bran |
18-20% |
|
Safflower seed |
29-45% |
|
Corn embryo/germ |
30-40% |
|
Walnut |
40-65% |
|
Flaxseed/Linseed |
29-44% |
|
Palm seed |
50-55% |
|
Coconut |
35-45% |
Technical parameters of Mini Palm Oil Extraction Machine/Palm Oil Extraction Manufacturer
| Voltage | 380V /440V or the local voltage |
| Power(W) | According to the capacity |
| Dimension(L*W*H) | According to the capacity |
| Weight | According to the capacity |
| Certification | ISO9001,CE,BV |
| After-sales Service Provided | Engineers available to service Machine overseas |
| Keyword | malaysian palm oil production |
| Supplier type | Factory(more than 35 years experience) |
| Capacity | 5T-200T per hour |
| Materials | Carbon steel Q235 and stainless steel SS304/316 |
| Services | Three-D design and turnkey project |
| After-sale services | Installation, debugging,trainning your workers |
| Warranty | 1 year |
| Oil residues | Less than 1% |
| Advantage | Professional engineer team in oil mill plant design |
| Main market | Africa,South America, Asia |
